21.03.2024
Warehouse automation: how to automate the work and business processes of a warehouse?
Relevance of warehouse automation
Automation of the finished product warehouse is carried out by companies to simplify control over the movement of goods. Thanks to automation, you can know the quantity of each article, calculate balances, and plan product orders. Automation is especially necessary if the product range increases and supply volumes increase. Main tasks of the warehouse:
- Accumulation of the required volume of finished products
- Ensuring safe storage of goods
- Acceleration of loading and unloading operations
- Rational use of warehouse space
- Organization of delivery of products to recipient addresses
- Preparation of raw materials for production
- Effective use of waste, sending it for recycling
- Accounting for receipt and consumption of goods in the warehouse, issuing appropriate invoices
These tasks can be solved by customizing the existing 1C:UT, 1C Integrated Automation, 1C:UNF, 1C:ERP programs for users.
As the enterprise develops, trade turnover increases, so additional requirements are imposed on the warehouse:
- It is necessary to accept, process and fulfill the order in a short time
- Work with clients
- Ensure that products move through the warehouse for loading and unloading as quickly as possible
This is only part of the actions that are assigned to the warehouse division. Some companies give warehouses more responsibilities.
Problems faced by a warehouse without automation
Without automation, the following difficulties are highly likely to appear in a warehouse:
- Orders are processed slowly
- The activity of the entire warehouse depends on several people, without whom it is difficult to figure out where and what is located
- Workers often make mistakes in order picking due to heavy workload and routine work
- The warehouse loses to companies with automation of goods turnover
Treatment
Thanks to the software, you can take into account all the balances stored in the warehouse, issue tasks for employees, calculate and control the time it takes to complete a task.
Tasks are sent to the devices of currently free employees, after which workers immediately begin to complete them.
If you entrust the compilation and sending of tasks to people, it will take many times longer.
Not all customers are ready and want to wait several days until their order is completed. Especially if competitors can collect and ship the order on the same day.
Human factor
When the work of a warehouse is managed by a specific person, and not by a program, there is a risk of placing goods in a way that is convenient for the employee. They arrange the goods so that it is convenient for them to quickly collect the order.
By automating warehouse operations, the risk of such a situation occurring is reduced to zero. All products are marked with barcodes that are read by scanners. The goods on the shelves are arranged by article number, the employee can always find the desired unit of product by the shelf and rack number, they are displayed in the employee’s terminal.
Advantages of implementing a warehouse automation system
The disadvantages mentioned above are only part of the problems that one has to face in a manual warehouse. Competitors who implement automation will be one step ahead of you. Accounting for all goods stored in a warehouse is not the only advantage of an automated warehouse. There are other advantages:
- Order picking
- Reception of products from suppliers, instant display of goods received at the warehouse in the system
- Receiving product returns from customers, displaying the reasons for the return in the system (for example, incorrect packaging, re-sorting, poor quality)
- Space optimization - thanks to the correct placement of products, taking into account weight, dimensions, demand, configuration and other characteristics, you can save free space in the warehouse
Thanks to automation, almost all business processes can be improved. These include:
- Packing and unpacking of goods
- Loading products onto pallets
- Movement of goods between zones
- Weighing
- Checking expiration dates and quality
Thanks to the automation system, you can minimize:
- Personnel errors. Fraud
- Downtime and unwillingness of employees to work at the proper pace
- Write-off of goods due to expiration dates
- Clutter on the shelves
A lot of time can be saved due to the fact that you do not need to constantly look for a supervisor to receive tasks. Each employee will see all the necessary tasks on his terminal, and after receiving the task, monitoring of its completion time will immediately begin. Invoices will not be required; you can save on paper and printing costs. Management will always be aware of the amount of balance in the warehouse; moreover, information about the shelf, rack, and deadline for selling products will be displayed. It will be possible to determine the location of goods not only by shelf, aisle and cell numbers, but also by coordinates in three dimensions.
Continuous Inventory Function
This is an indispensable function for continuous monitoring of the remaining goods in the warehouse. You can not only see the quantity of goods, but also make adjustments.
For which companies is automation relevant?
We recommend automating warehouse processes for almost any company. The improvement will be especially important for those companies that:
- They have warehouse areas of more than 1 thousand square meters.
- Every day we have to process hundreds of orders, there is a prospect of increasing turnover
- At peak, the warehouse employs more than 10 people
- The product range exceeds 500 articles
The effect of introducing automation will be noticeable even in small warehouses: the need for personnel will decrease, the issuance of tasks will be faster, and monitoring their implementation will be more effective.
Selecting a warehouse automation system
When choosing, you need to take into account the size and volume of warehouse products. If you have a small storage facility, you can use ready-made standard solutions. For a large warehouse, you need to consider the possibility of modernizing the program in the event of enterprise expansion.
Selecting the right software for your warehouse and implementing it
First you need to carefully analyze the operation of the warehouse. Weaknesses that slow down the operation of the entire enterprise are identified. Next, software and equipment are selected that can be used to strengthen weak points.
Conclusions
Automation of warehouse operations is necessary for almost every enterprise. Thanks to terminals and software, you can control the availability of goods in the warehouse, reduce the amount of paper documentation, and minimize errors in packaging due to the fault of personnel. You will be able to assign tasks remotely through terminals, and then monitor the accuracy and timeliness of their completion.